Evaporation Plant

Evaporation Plant Specification

Condition
New

Power
22 kW - 75 kW

Product Type
Evaporation Plant

General Use
Concentration of liquids in food, pharmaceutical, and chemical industries

Material
Stainless Steel 304/316

Capacity
500 - 5000 LPH

Weight (kg)
Varies as per capacity (Approx. 1800-2500 kg)

Computerized
Yes

Automatic
Yes

PLC Control
Available

Mixer Type
Agitator Mixer

Shaft
Heavy duty stainless steel shaft

Drive Type
Electric

Voltage
380-440 V, 3 Phase

Motor
Premium Efficiency Electric Motor

Dimension (L*W*H)
Custom as per plant design

Feature
Energy efficient, robust construction, low maintenance

Color
Silver (SS Finish)

Installation Service
Available

Operating Temperature
Up to 150°C

Control Panel
HMI touch screen interface

Vessel Design
Multi-effect evaporator with forced circulation type

Piping Material
SS 304/316 with sanitary finish

Vapor Separator
High efficiency cyclone type

Feed Temp Range
30°C to 90°C

Evaporation Rate
Customizable up to 95% concentration

Cleaning System
CIP (Clean-In-Place) compatible

Heat Exchanger Type
Shell and tube

Safety
Overload protection, high/low-level alarm, pressure release valve

Application
Milk, juice, chemicals, pharmaceuticals, and other liquid concentration

Steam Pressure
4-7 bar

Evaporation Plant Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash Against Delivery (CAD), Cheque

Main Export Market(s)
Australia, North America, Eastern Europe, Middle East, Western Europe, Africa, Central America, South America, Asia

Main Domestic Market
All India

About Evaporation Plant

Establishment in the year 1999, we are a renowned entity engaged in providing premium grade Evaporation Plant. Our offered plant is highly demanded in chemical, pharmaceutical and textile industries for a desalinating purpose. Manufactured under the stern guidance of deft professionals, the provided plant is best for the water treatment process. Along with this, the offered Evaporation Plant is known for its high durability and corrosion resistance surface.

Key Points:

Having strong regulating switch
Easy operation of the plant
Leak proof surface
High working capacity

Precision Multi-Effect Design

Featuring a multi-effect evaporator with forced circulation, this plant achieves superior energy efficiency and optimal heat transfer for various applications. The integrated shell and tube heat exchanger and high-efficiency cyclone vapor separator ensure maximum yield and product quality.

Advanced Automation and Safety

This system is equipped with a user-friendly HMI touch screen, full PLC automation, and built-in safeguards like overload protection, level alarms, and a pressure release valve. Its computerized controls simplify operation while enhancing safety and productivity.

Hygienic, Reliable Construction

Constructed from premium stainless steel (SS 304/316) with a sanitary finish, the evaporator plant meets stringent food, chemical, and pharmaceutical regulations. All connections and surfaces are designed for easy cleaning (CIP compatible), minimizing downtime and maintenance.

FAQs of Evaporation Plant:

Q: How does the multi-effect forced circulation evaporator operate in this plant?

A: The multi-effect evaporator utilizes forced circulation to continuously move the liquid through the shell and tube heat exchanger, enhancing evaporation efficiency and preventing heat-sensitive products from fouling. Multiple effect stages reuse steam energy for reduced operational costs.

Q: What types of applications and industries can this evaporation plant be used for?

A: This evaporation plant is versatile, serving industries such as dairy, juice, chemicals, pharmaceuticals, and any application requiring the concentration of liquid products. Its robust design supports strict hygiene and purity standards required in food and pharmaceutical processing.

Q: When should CIP (Clean-In-Place) cleaning be performed, and what benefits does it provide?

A: CIP cleaning should be performed regularly, typically after a production cycle or product switch, to ensure hygienic conditions and prevent cross-contamination. Automated CIP reduces manual intervention, cuts down cleaning time, and maintains the integrity of the process.

Q: Where is the evaporation plant installed, and is installation service available?

A: The evaporation plant is installed at the customers production site. Installation services are offered, ensuring proper setup, commissioning, and training for optimal operation and minimal downtime.

Q: What are the primary benefits of this evaporation system for liquid concentration?

A: Key benefits include customizable concentration rates up to 95%, energy-efficient operation due to multi-effect technology, low maintenance needs, automatic controls, hygienic stainless steel construction, and built-in safety features, resulting in reliable, high-quality production.

Q: How is process control managed within the evaporation plant?

A: Process control is managed through a computerized HMI touch screen interface and PLC system, allowing precise adjustments, monitoring of parameters, alarm management, and recipe programming for different products.

Q: What ensures the plants safety during operation?

A: Safety is ensured through overload protection for motors, high and low-level alarms, a pressure release valve, and premium-grade materials. Automated systems rapidly respond to abnormal conditions, reducing risks for operators and equipment.